• Skip to primary navigation
  • Skip to main content
  • Skip to primary sidebar
cropped une logo

UNE Acoplamientos flexibles

UNE Acoplamientos flexibles para transmisión del par y rigidez torsional, corregir alineación, vibraciones.

  • Flexible couplings for power transmission
    • UNEFLEX Tyre Couplings
      • Tyre coupling characteristics UNEFLEX
      • Assembly instructions and scope of delivery UNEFLEX coupling
      • What happens in case of breakage of the elastic element?
      • If shaft distance is longer than normal?
    • ACOFLEX Flexible Jaw or Spider Couplings
      • ACOFLEX Coupling Assembly
      • Types of elastic inserts for the Acoflex spider coupling
    • LAMAFLEX Disc Couplings
      • Disc Pack Characteristics
      • Assembly instructions and scope of delivery LAMAFLEX
    • Coupling Cross References
    • Rigid couplings vs flexible couplings analysis
    • Instructions for coupling selection
    • CATALOGUE FLEXIBLE COUPLINGS
    • Taper Bushes, Bores & Keyways
  • Application fields couplings
    • Tire coupling in debarkers
    • Rubber tire highly flexible coupling applied in the roller drive application
    • Flexible rubber tyre coupling in rotary brush cutters and brush hog applications for agriculture
    • UNEFLEX elastic tyre coupling for machines in cement installations
    • Flexible Rubber Tyre Couplings in Pump Installations
    • Flexible couplings for crane applications
    • Conveyor belts’ application in the Mining industry
    • Tire coupling used for Vehicle inspection
    • Elastic tire coupling in trenchers
    • Tyre couplings in alternators
  • About Une
  • News
  • Contact information
  • ES

Instructions for coupling selection

The guideline to make the right coupling selection

In the power transmission field, there are many different types of couplings that can be used in order to transfer power from the gear side to the machine. Taking into consideration that each specific application has its own features, it is extremely important to analyse and check what characteristics should our coupling have, to ensure a long-life cycle and a successful performance of our machinery.

We should take into account the following factors in the coupling selection process:

  1. Environmental requirements: temperature, corrosive environment, etc.
  2. Accessibility: space required to apply the coupling.
  3. Geometry requirements: Type of shafts.
  4. Coupling sizes: maximum outside diameter and length to work with.
  5. Misalignment requirements: angular, torsional misalignment, angular, etc.
  6. Mechanical performance requirements: torque, speed, cushioning capability, etc.

1. Environmental requirements

It is important to analyse the area, the temperature where the coupling is going to be exposed, and also if the device is going to be in a corrosive environment or not.

2. Accessibility

The space might be an issue when placing the coupling. In some applications there is a limited or a difficult access to locate the coupling. Therefore, this is also another key aspect to take into consideration for the coupling selection.

3. Geometry requirements

The type of shafts should be checked, as well as the diameter and the length.

4. Coupling size

As an example; considering the access, space required, and the shaft types, we have to analyse what size would apply best to our installation from our range of products. 

5. Misalignment requirements

The operator should check what types of misalignments should be corrected; parallel, torsional, axial, angular or lateral.

6. Mechanical performance requirements

The main target consists on understanding what kind of performance we want to have with our coupling; high torque, high speed, repeatability or high level of flexibility and cushioning.

Decide which type of coupling will be most appropriate depending on the above aspects.

  • Rigid coupling: provides a solid connection between two shafts, high precision, and torque transmission but it has no misalignment capabilities. Explained in another way, it allows no movement between two shafts. Sleeve type coupling, flange type coupling, 
  • Flexible coupling: compensates for some misalignment, movement or deflection. It is very useful when having quick and short starts. Normally less torque transfer, but it can absorb misalignments and shocks.

Instructions for coupling selection

In order to determine the type of coupling to be used the following formula should be applied:

M = N hp/ n. 7017. K

M = N kW/ n. 9549. k

M = Nominal torque

N = Driving-motor power (CV or KW)

n = Minimum speed of the connected axles (rpm)

k = Multiplying co-efficient

The value obtained on applying the formula should be less or equal than the indicated in the tables of sizes and powers that refer to the corresponding coupling in the column “nominal torque”.

k = Multiplying co-efficient12345
Electric motor
Steam turbine
Transmissions
11.522.53
Steam machine
Gas machine 
Hydraulic Turbine
Diesel 4-6 cylinders
1.522.533.2
Diesel 2-3 cylinders
4 Stroke motor
2.22.52.83.23.5
Diesel 1-2 cylinders
4 stroke motor
2.62.833.54

Notes:

The values indicated in the above table are by no means applicable to every case. If, for example, one of the machines to be coupled displays such a degree of irregularity that it is judged necessary to carry-out technical investigations of the oscillations, then it is recommended to proceed to the selection of the multiplying co-efficient using the enclosed questionnaire.

The following groups apply to the machines being driven:

K-coefficient calculation guidance for different groups of machines.

  1. Continual load machines: Generators (electro genetic group). Conveyor belts. Small hoisting equipment of up to six starts per hour. Low power machinery for working wood. Small fans. Small machines of which principal movement is rotation. Small centrifugal pumps.
  2. Generators (electro genetic group). Conveyor belts. Small hoisting equipment of up to six starts per hour. Low power machinery for working wood. Small fans. Small machines of which principal movement is rotation. Small centrifugal pumps.
  3. Variable load machines: Small hoists. Generators. Winches. Hoisting equipment of up to 120 starts per hour. Conveyor chains. Crane movement mechanism. Sand blast equipment. Textile machinery. Transmissions. Conveyors Turbo blowers (gas blowers: compressors). Fans. Machine tools in which main movement is rotation. Large winches. Centrifugal pumps.
  4. Normal size to heavy machinery: Heavy hoists. Revolving ovens Tannin barrels. Cylinder grinders. Refrigerating drums Continuous Ring Looms. Mechanical mixers. Cutters. Sharpening machines. Washing machines. Looms. Brick presses. Fans Hoisting equipment of up to 300 starts per hour. Translation mechanism.
  5. Heavy machinery: Dredge control mechanism. Briquette presses. Rubber rollers. Ventilators for mines. Machinery for sand papering wood. Sand and paper grinders. Pumps with immersible piston. Cleaning drums. Machinery of oscillating movement. Compound grinders. Cement grinders. Drawbenches. Hoisting mechanisms. Hoisting Equipment of more than 300 runs per hour.
  6. Heavy machinery of variable energy consumption: Large drilling installations Machinery for glossing sheets of paper. Horizontal and reciprocating vertical saws. Presses. Paper calenders. Roller trains for laminators. Drier rollers Small rollers for metals Centrifuges. Roller equipment for paper.
Key factor for the coupling selection process

Example:

The elevator bucket is driven by a motor of 16 kW; n=1.450 rpm., by means of a reducer whose outlet axle rotates at a speed of n= 180 rpm. The motor and reducer are protected by a UNE-FLEX flexible axle coupling.

1. COUPLING BETWEEN MOTOR AND REDUCER

N = 16 kW
n = 1450 rpm
M = NKw/n. 9549. k

Elevator buckets figure in group 2 of the classification. Under “variable load machinery”. The multiplying co-efficient k = 1,5 figures in the k value table under heading 2 and in the classification of machines driven by “electric motor”.

M = 16/1450 x 9549 x 1.5 = 158.07 Nm

Then, according to the power table. the appropriate coupling for a torque of 158 Nm. is model M-5.

2. COUPLING BETWEEN REDUCER AND ELEVATOR, BUCKET MECHANISM

N = 16 kW
n = 180 rpm
M = NKw/n. 9549. k

M = 16/180 x 9549 x 1.5 = 1273 Nm

Then, according to the power table, the appropriate coupling for a torque of 1273 Nm is the model M-9.

Note: to carry out the correct selection of a coupling, an indication of power and speed is generally sufficient. However, it’s better to have the following information as well:

NECESSARY DATA FOR THE SELECTION OF THE APPROPIATE UNE-FLEX COUPLING DRIVEN BY ELECTRIC MOTOR

  1. Kind of motor (make, type, running factor in ED %
  2. Power of motor: N…..kW
  3. Speed: n…….rpm
  4. Input and output shaft diameters
  5. Couple of start of the motor: C = Nm
  6. Type of machine to be driven
  7. Whether operation is continuous or intermittent
  8. Number of runs per hour
  9. Whether operation conditions are uniform, irregular or special, and if there is any running change
Rigid couplings vs flexible couplings analysis

Primary Sidebar

CATALOG

  • FLEXIBLE COUPLINGS
  • > UNEFLEX TYRE COUPLINGS
    • Tyre coupling characteristics UNEFLEX
    • Assembly instructions and scope of delivery UNEFLEX coupling
    • What happens in case of breakage of the elastic element?
    • If shaft distance is longer than normal?
  • > ACOFLEX JAW OR SPIDER COUPLINGS
    • Types of elastic inserts for the Acoflex spider coupling
    • ACOFLEX Coupling Assembly
  • > LAMAFLEX DISC COUPLINGS
    • Assembly instructions and scope of delivery LAMAFLEX
  • INSTRUCTIONS FOR COUPLING SELECTION
  • COUPLING CROSS REFERENCES
  • APPLICATION FIELDS COUPLINGS
  • CATALOGUE FLEXIBLE COUPLINGS
  • TAPER BUSHES, BORES & KEYWAYS FOR COUPLINGS
  • Disc Pack Characteristics

Contact Now

Contact Us
=
ISO 9001 Quality Management
The company's policy is available to the interested parties.

CONTACT FORM

=



MANUFACTURAS UNE | Carretera GI 2632, km 7.8 | 20709 | Ezkio-Itsaso | Gipuzkoa | SPAIN


EganaGroup